1.Working principle of suction couch rollerThe working principle of suction rollers is mainly based on the principles of vacuum adsorption and pressure difference. When the pulp passes through the vacuum roller, the vacuum chamber inside the roller forms negative pressure, attracting the moisture in the pulp. After being adsorbed onto the surface of the roller shaft, the moisture content of the paper significantly decreases through subsequent pressing and drying processes.
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Vaccum suction roll :The vacuum suction roll is a key equipment in the press section, and its function is to transfer the paper sheet after the wire section is formed to the press section. Whether it is normal is very important to the stable operation of the paper machine.They are mainly composed of a rotating cylinder, a vacuum box inside the cylinder, a bearing support device, and a transmission device.Structure principleThe vacuum suction roll is an important component of paper leading from the flat roll of the wire section to the press section.
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Suction Couch rolls Shell material SS 304 ,SS316,SS316L or douplex stainless steel Shaft cast steel or QT500-7 suction box SS 304 Gear box bronze Diameter 400-1200mmFace length 2000-9000mm Speed up to 2000mpm
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Vacuum press suction roll The vacuum suction roll is a key equipment in the press section, and its function is to transfer the paper sheet after the wire section is formed to the press section. Whether it is normal is very important to the stable operation of the paper machine.They are mainly composed of a rotating cylinder, a vacuum box inside the cylinder, a bearing support device, and a transmission device
Structure principle
The vacuum suction roll is an important component of paper leading from the flat roll of the wire section to the press section.
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suction transfer roll play the most complicated and the most important part in paper machine running, generally speaking, the better and more reliable the suction rolls are,the higher yield and better quality of paper come.
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Suction rolls for high speed tissue paper machine ,kraft paper machine . Shell material SS 304 ,SS316,SS316L or douplex stainless steel Shaft cast steel or QT500-7 suction box SS 304 Gear box bronze Diameter 400-1200mmFace length 2000-9000mm Speed up to 2000mpm Exhibition Pictures:
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Suction box is a component composition of the sution roll (suction couch roll ,suction press roll, suction pick up roll ).The suction box material normally in stainless steel 304 or stainless steel 316 or stainless steel 316 L base on customer demand . We can produce base on customer drawing , we also can supply onsite measure service . We have the CNC machining center ,can process the suction box in high percision .The suction roll Widely used in the tissue paper machine ,kraft machine and all kinds of high speed machine .
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Suction Pick-up rollsDaxing's Suciton Pick up roll can disign as customer's need. And provide suitable raw materials and roll design to customer.Daxing will strictly following confirmed drawings and technical specification of the suction pick up roll during manufacturing.Shell material SS 304 ,SS316,SS316L or douplex stainless steel Shaft cast steel or QT500-7 suction box SS 304 Gear box bronze Diameter 400-1200mmFace length 2000-9000mm Speed up to 2000mpm
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Vacuum couch roll is one of the main parts for fourdrinier dehydration and transmission of paper machine. The roller shell of vacuum couch roll designed by our company is made by precision machining with SUS304/316 stainless steel rolling. The roller surface openings are arranged into a double helix, the opening rate is more than 60%, effectively improving the strength and dewater evenness of the roller shell. Special seal has good self-lubrication and wear-resisting performance.
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Vacuum Roll for High Speed Paper MachineShell material Q235B or Q345B rolled and welded pipe Shell thickness base on machine speed and roll size Head HT250 cast iron Surface polised with hole Bearing SKF ,NSK ,FAG Diamter 700-1200mm Face length 3000-14000mm work speed 2000mpm Our Packagings：Daxing has wooden packing and steel packing for oversea market.Our Patents:
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High speed suction rolls ( suction couch roll ,suction press roll ,suction transfer roll ,suction pick up roll )Shell material SS 304 ,SS316,SS316L or douplex stainless steel Shaft cast steel or QT500-7 suction box SS 304 Gear box bronze Diameter 400-1800mmFace length 2000-12000mm Speed up to 2500mpm Surface coating PU or rubber Bearing SKF ,FAG or base on customer demand .
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Suction Press rolls play the most complicated and the most important part in paper machine running, generally speaking, the better and more reliable the suction rolls are,the higher yield and better quality of paper come.Shell material SS 304 ,SS316,SS316L or douplex stainless steel Shaft cast steel or QT500-7 suction box SS 304 Gear box bronze Diameter 400-1200mmFace length 2000-9000mm Speed up to 2000mpm Surface coating PU or rubber We can desgin the suction press roll for customer base on their machin
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suction couch roll play the most complicated and the most important part in kraft paper machine running, generally speaking, the better and more reliable the suction rolls are,the higher yield and better quality of paper come.Daxing's Suciton Couch roll can disign as customer's need.
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Suction Couch rolls play the most complicated and the most important part in paper machine running, generally speaking, the better and more reliable the suction rolls are,the higher yield and better quality of paper come.Daxing's Suciton Couch roll can disign as customer's need. And provide suitable raw materials and roll design to customer.Daxing will strictly following confirmed drawings and technical specification during manufacturing.Supply socpe: Diameter: φ1500Length: 8000mmWorking speed: above 1000m/min.
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Dryer Vacuum Roll for High Speed Paper Machine Products information The Vac roll in Dryer section normally is a grooved and drilled and used in the individual felt dryer section of high-speed paper machines. Air is sucked in through the holes on the roller shell, creating negative pressure in the grooves. Negative pressure keeps the paper in contact with the fabric, preventing operational issues such as paper shaking. The generated support effect is optimized to be the highest on the curling edge, thereby improving paper edge support and achieving reliable tail threading.
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Guide Roll Dia 200-1200mm . face length 2000-12000mm , bulkhead cast iron , shell Q235B , bearing SKF .Surface will be polishing . Package :Wooden case ,steel case , steel frame+wooden plate .Our products inclued guide roll ,press roll ,suction roll ,rewinder roll ,and so on papaer machine rolls .
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Slitting Roll for paper rewinder surface cover with tungsten carbide , tungsten carbide thickness:0.06-0.08mm ,and the hardness HV1100 .The shell material AL , shell thickness 10-15mm . Work speed 1000-2000mpm .We also produce spool roll ,suction roll ,dryer roll , hard chrome roll and son on .Exhibition Pictures:
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Product Information: lead out rolls for high speed paper machine Lead Out RollsManufacturing StandardShell in seamless steel pipe or rolled and welded steel plateBulkhead in HT250 or QT500-7Journal in 42Crmo or Forged 42CrmoOptionalBearing housing in QT500-7 or ZG35 or Stainless steelGrease or thin oil lubricationRubber cover or Chromed platingSupply limitsMax Diameter: 1000mmMax Face length: 14000mmMax Balancing speed: 2500m/minWith Center dynamic deflection testingWe can produce lead out rolls , couch roll , suction roll ,tissue paper ma
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Danday transfer roll (forming roll ) used in the wire section of the paper machine , the shell material normally in stainless steel AISI 304,stainless steel 316 or stainless steel 316L .The max work speed can be 2000m/min . The danday transfer roll the better and more reliable the suction rolls are,the higher yield and better quality of paper come.Daxing's forming roll can disign as customer's need.
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Canvas roll used in the dryer part of the paper machine .The canvas roll cover with hard chrome can resist the high temperature .High speed canvas roll can coating PVDF material .The diameter can be 100-1000mm ,and the max face length can be 12000mm , the max speed can be 2500mpm .Manufacturing Standard:Shell in seamless steel pipe or rolled and welded steel plate,Bulkhead in HT250 or QT500-7,Journal in 42Crmo or Forged 42Crmo.Surface with hard chrome or polished or PVDF coating ,Can work in 130 temperature .Optional:Canvas roll Bearing housing in
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Forming roll used in the high speed tissue paper machine forming roll Center distance3500-8500mmWorking face3000-8000mmRoll diameter600-1700mmRubber thickness15-22mmPaper machine working speedaccording to the working speed of paper machineExhibition Pictures:
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Dryer tensioning roll of paper machine used in the dryer section of the paper machine , that usually surface with hard chrome or rubber cover .Dryer Tensioning Roll of Paper MachineManufacturing StandardShell in seamless steel pipe or rolled and welded steel plateBulkhead in HT250 or QT500-7Journal in 42Crmo or Forged 42CrmoOptionalBearing housing in QT500-7 or ZG35 or Stainless steelGrease or thin oil lubricationRubber cover or Chromed platingSupply limitsMax Diameter: 1000mmMax Face length: 14000mmMax Balancing speed: 2500m/mi
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Daxing's High Performance Breast Ceramic Rolls for paper machine Normal Manufacturer Standard:Shell material: Q355bJournal material: Forged 42CrMo4Coating: Ceramic coatingBearing housing: Forged 45# steel + HT 250Bearing: SKF or other brand; depends on CustomerSupply scope:Maximum Out Diameter: 1500mmMaximum Face length: 11900mmMaximum Balancing Speed: 1800m/minCapacity Daxing has more than 70 sets of large-scale processing and testing equipment, 11 sets of processing equipment that can process roller surface 12 meters, and the maximum processing length can reach 16 meters.
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Breast roll with high quality ceramic coating Breast Rolls(Ceramic Rolls)for Paper MachineNormal Manufacturer Standard:Shell material: Q345bJournal material: Forged 42CrMo4Coating: Ceramic coatingBearing housing: Forged 45# steel + HT 250Bearing: SKF or other brand; depends on CustomerSupply scope:Maximum Out Diameter: 1500mmMaximum Face length: 11900mmMaximum Balancing Speed: 1800m/minOur production capacity Daxing has more than 70 sets of large-scale processing and testing equipment, 11 sets of processing equipment that can process roller surface 12 meters, and the maximum pro
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